Green Hydrogen: Topsoe Launches Europe’s 500MW SOEC Factory

Green Hydrogen: Topsoe Launches Europe’s 500MW SOEC Factory

November 2, 2025 0 By Frankie Wallace

Topsoe has open the doors of one of Europe’s largest Solid Oxide Electrolyzer Cell (SOEC) manufacturing facility in Herning, Denmark. Sprawling across 23,000 m², it’s set to ship an initial 500 MW of high-temperature electrolyzers every year, with room in the hangar for more as demand surges. Thanks to a hefty €94 million boost from the EU Innovation Fund, it’s a clear milestone: green hydrogen is breaking free from the pilot phase and stepping into the commercial spotlight.

 

Scaling Up Green Hydrogen

Nestled in the heart of Jutland, Herning wasn’t the obvious pick for a cutting-edge electrolyzer plant—but that’s exactly why it works. With Denmark’s rock-solid renewable power and a skilled workforce, Topsoe hit the sweet spot for large-scale electrolysis. Here’s the lowdown:

 

  • Proximity to wind and solar farms keeps electricity costs in check.
  • Easy reach to heavy industries across Northern Europe hungry for low-carbon solutions.
  • Supportive green policies under Denmark’s renewable energy framework.

With 500 MW rolling out the door each year, this factory has the muscle to feed sectors from ammonia synthesis to e-fuel projects—practically a booster shot for Europe’s hydrogen infrastructure.

 

Efficiency Leap With SOEC

Operating at a toasty 700–900 °C, SOEC technology uses electricity and steam to split water into hydrogen and oxygen. Compared to its low-temp cousins, it:

 

  • Boosts energy efficiency by 20–30% when you tap into waste heat.
  • Pumps out more hydrogen per megawatt of green hydrogen power.
  • Slides neatly into downstream processes like clean ammonia and synthetic fuel making.

Those efficiency gains shrink the levelized cost of hydrogen, tightening the economics for hard-to-abate sectors and giving industrial decarbonization real momentum.

 

Power-to-X Partnerships

It’s not just about new steel and concrete—Topsoe already has skin in the game with key partners:

 

  • First Ammonia: Locking in SOEC stacks for green ammonia projects that replace grey hydrogen in fertilizer.
  • Forestal: Picking up 55 MW of modules to fuel an e-methanol plant, chopping lifecycle emissions by over 80%.

These deals show how modular factories can underpin a range of Power-to-X uses, stitching together Europe’s emerging hydrogen supply chain.

 

European Hydrogen Strategy in Action

Ever since the Paris Agreement and the EU’s hydrogen blueprint, Europe’s been chasing at least 40 GW of renewable electrolysis by 2030. The Herning plant nails three big wins:

 

  • Europe’s first full-scale industrial SOEC factory.
  • Proof that high-temp electrolysis can roll out at scale.
  • Strong public-private mojo, thanks to that €94 million from the EU Innovation Fund.

This investment fast-tracks Europe’s race to climate neutrality, closing a crucial gap in domestic hydrogen manufacturing.

 

Why It Matters

Green hydrogen isn’t just a buzzword—it’s critical for industrial decarbonization and forging a sustainable energy future. Topsoe’s plant tackles two massive hurdles:

 

  • Cutting reliance on imported hydrogen and fossil feedstocks.
  • Slashing the carbon footprint of heavy hitters like steel, chemicals and shipping.

Downstream industries can finally pull the trigger on hydrogen-ready gear, creating a ripple effect across the clean energy ecosystem.

 

A Decade of R&D Comes to Fruition

This milestone didn’t happen overnight—it’s the payoff from over 20 years of material science, pilot runs and engineering tweaks. Drawing on roots in chemical catalysis since 1940, Topsoe has learned to:

 

  • Build ceramic stacks that laugh off cycling stress and impurities.
  • Tweak production steps to cut out scarce materials.
  • Lock in insurance and beef up after-sales support for peace of mind.

That deep know-how makes Herning not just a factory, but a living lab for next-gen cell designs and automation tricks.

 

Broader Impact

Beyond the factory floor, the ripple effects will shape Denmark and Europe:

 

  • Up to 300 high-tech jobs in manufacturing and engineering.
  • Spurring growth in ceramic components, power electronics and assembly services.
  • Bolstering Herning’s status as a green energy cluster.

As hydrogen costs dip, sectors once priced out—long-haul shipping, aviation, heat-intensive industries—could finally take the zero-emissions leap.

 

Challenges & Outlook

Of course, there are hurdles to clear:

 

  • Dependencies on specialized ceramics and power modules.
  • Scaling from 500 MW to multi-gigawatt volumes without a hitch.
  • Navigating regulatory and permitting mazes across Europe.

Still, that €94 million cushion and early offtake deals take a lot of the sting out of the risks, setting the stage for more growth.

 

Looking Ahead

Topsoe’s Herning site isn’t just a factory—it’s a statement. Europe’s proving it can build the backbone of a sustainable energy and hydrogen infrastructure. As demand for hydrogen production, industrial decarbonization and Power-to-X projects ramps up, the real challenge will be keeping the momentum going: onboarding new customers, scaling lines and driving costs down. If Herning is any clue, Europe’s poised to lead the net-zero race.

Spread the love